Pogo Pin Reliability Test - Paub - Shenzhen Good-Link Technology Co., Ltd

Peb Pogo Pin Reliability Test Report

General Standards for Reliability Testing

Tsis muaj	测试类别Test qeb	适用范围 Scope	测试项目 Test khoom	测试要求 Cov kev cai xeem	评判标准 Judging standard	样品数 cov qauv	频率 zaus
Tsis muaj	测试类别Test qeb	适用范围 Scope	测试项目 Test khoom	测试要求 Cov kev cai xeem	评判标准 Judging standard	样品数 cov qauv	频率 zaus
1	Txheej txheej xeem 表面处理试验	电镀品进料 Electroplating khoom Khoom siv	附着力试验 Adhesion test	1,采用钳子夹针管弯折90 degree一次1. Siv cov pliers los tuav lub koob raj thiab khoov 90 degree ib zaug 2,若大平面产品用百格模式,贴3M胶,呈90度角快速拉扯脱胶2. Yog hais tias cov khoom loj loj siv 100 daim phiaj hom, muab tshuaj txhuam 3M kua nplaum, thiab rub ntawm 90-degree kaum sab xis kom sai degummed	1,镀层无起皮,无脱落,（因基材龟裂导致镀层龟裂不算） 2,镀层脱落率应小于5 feem pua 1. Cov txheej txheej tsis muaj tev lossis tev tawm, (txhim kho cov kab nrib pleb los ntawm cov kab nrib pleb hauv cov khoom siv hauv paus tsis suav). 2. Tus nqi ntawm cov txheej txheej yuav tsum tsawg dua 5 feem pua,	5pcs ib	每批 Txhua batch
2		pogo pin/铜柱 Copper pillar	镀层厚度 Txheej thickness	用膜厚仪实测, 测试端部1mm位置（测试部位需与客户确认双方保持一致） Ntsuas nrog zaj duab xis 1 hli thickness ntawm cov neeg siv khoom yuav tsum tau kuaj xyuas qhov chaw	不低于规格书标准 Tsis qis dua tus qauv specification	5pcs ib	每批 Txhua batch
3		铜柱 Copper pillar	Kev txheeb xyuas qhov kub thiab txias	需要贴片的铜柱: 260 degree / 3min, 过炉后确认镀层情况 Cov ncej tooj liab uas yuav tsum tau patched: 260 degree / 3min, paub meej tias txheej txheej tom qab lub cub tawg	外观确认, 无起泡, 无脱层, 无氧化变色 Pom tseeb, tsis muaj blistering, tsis delamination, tsis muaj oxidation, thiab discoloration	100 feem pua	每批 Txhua batch
4	Solderability 可焊性	pogo pin/铜柱 Copper pillar	焊锡测试 Solder test	1.采用锡炉,不添加助焊剂, 2. 调节锡炉温度, 镀银镀金245 ± 5 degree / 其它镀层 255 ± 5 degree, 用镊子夹住产品, 焊接面朝住产品, 焊接面朝 3. 浸锡时间2-3秒, 1. Siv lub cub tawg, tsis muaj dej ntxiv, 2. Kho qhov kub ntawm lub cub tawg rau 245 ± 5 degree rau nyiaj plating thiab 255 ± 5 degree rau lwm yam txheej. Siv cov tweezers los tuav cov khoom nrog rau sab laug tig ntsej muag, thiab maj mam nkag mus rau qhov kawg ntawm cov khoom rau hauv qhov chaw tin. 3. Dip tin lub sij hawm 2-3 vib nas this,	确认焊接端面焊锡润湿面积大于 95 feem pua 为OK, 无锡点脱落现象.Qhia tias qhov chaw ntub dej ntawm lub qhov kawg ntawm qhov kawg yog ntau dua 95 feem pua, thiab nws tsis muaj qhov poob.	5pcs ib	每批 Txhua batch
5	Neeg kho tshuab 结构	pogo pin	弹力测试 Elasticity test	将顶针固定好, 用弹力机测试, 上端向下压顶针头, 下压行程为图纸上设计的向下压顶针头, 下压行程为图纸上设计的工头 ntawm lub taub hau elastic thiab ntsuas qhov kawg stroke yog qhov ua haujlwm stroke tsim rau ntawm daim duab	1) 弹力值应在规格书设计范围公差内; 2) 测试过程无卡死, 无缩头 1) Tus nqi elasticity yuav tsum nyob rau hauv lub siab ntev ntawm cov specification tsim ntau yam; 2) Tsis muaj jamming thiab tsis shrinkage thaum lub sij hawm xeem	5pcs ib	每批 Txhua batch
6	pro-ib puag ncig 环保	进料/成品 Cov khoom siv / Cov khoom kawg	RoHS	依据欧盟RoHS环保标准, 用日瑞RoHS仪EDX-1800B测试 Raws li EU RoHS tus qauv tiv thaiv ib puag ncig, sim nrog Tianrui RoHS ntsuas EDX-1800B	符合环保RoHS Ua raws li kev tiv thaiv ib puag ncig RoHS	计数率大于1000为准 Ntau tshaj 1000	每批或适量 Ib batch lossis tus nqi tsim nyog
7	Ib puag ncig corrosion 环境腐蚀	pogo pin/铜柱	中性盐雾测试 Neutral ntsev tsuag tshuaj ntsuam	1. 测试条件: 盐水浓度: 5 ± 1％, PH值6.5-7.2 (35 degree) 2. Kev kub ceev: 35 ± 2 degree, 压力桶温度: 47 ± 2 degree 3. 喷雾量收集: 1-2mL/hour.80cm², 4. Lub Sijhawm Teev Taw: 48hours (依规格书定义为准) 5. 测试完成后, 以清水冲洗样品表面, 并用毛刷将样品表面的Nacl沉积物去除 6. 取出后常温下恢复2H后观察试样外观符合规定要求 1. Test tej yam kev mob: brine concentration: 5 ± 1 feem pua , PH nqi 6.{{6} degree .2 2. Test chamber kub: 35 ± 2 degree, siab chim chim kub: 47 ± 2 degree 3. Sau cov tshuaj tsuag ntim: 1-2mL/hour.80cm², 4. Lub Sijhawm Xeem: 48 xuab moos ntawm kev txau tas li (raws li tau hais tseg hauv qhov tshwj xeeb) 5. Tom qab kev sim ua tiav, yaug qhov chaw ntawm tus qauv nrog dej huv, thiab siv txhuam kom tshem tawm NaCl deposits rau saum npoo ntawm cov qauv. 6. Tom qab muab nws tawm, rov qab mus rau chav tsev kub rau 2H thiab saib xyuas tias qhov zoo ntawm cov qauv ua tau raws li qhov yuav tsum tau ua.	1.镀层应无腐蚀,脱落,起泡等现象. 2.盐雾一般参考第9等级确认（见附表）. 1. Cov txheej yuav tsum tsis muaj corrosion, tev, blistering, thiab lwm yam. 2. Ntsev pos feem ntau yog hais txog kev lees paub qib 9 (saib cov lus txuas).	5pcs ib	每3个月 Txhua 3 lub hlis
8		pogo pin/铜柱 Copper pillar	交变盐雾测试（此为客户模式）	1. 喷雾: 等盐雾箱内的温度达到35 degree (依中性盐雾参数), 2. 测试样品在75 degree 烤箱预热30min后,再立即取出样品投入盐雾箱,连续喷雾2H. 3. 高温高湿: 转移到55 degree ± 2/95% RH ± 3% 湿热箱中储存22H（样品放在塑胶托盘上）. 4. 以上2步为一个循环,每个循环检查一次外观是否有腐蚀 5. 实验后,取出样机用清水清洗后,常温放置2H再确认样品 6. POGO PIN执行1个循环, 铜柱执行3个循环（镀层10迈以上）1. Txau: Tos kom txog thaum qhov ntsuas kub hauv lub thawv ntsev ntsev mus txog 35 degree (raws li qhov nruab nrab ntsev tsuag tsis muaj), 2. Tom qab kuaj cov qauv yog preheated nyob rau hauv qhov cub ntawm 75 degree rau 30 feeb, tam sim ntawd coj tus qauv tawm thiab muab tso rau hauv lub ntsev tsuag lub thawv, thiab tsuag tsis tu ncua rau 2 teev. 3. Kub thiab av noo siab: hloov mus rau 55 degree ± 2/95 feem pua RH ± 3 feem pua damp-heat box thiab khaws cia rau 22H (cov qauv muab tso rau ntawm lub tais yas). 4. Ob kauj ruam saum toj no yog ib lub voj voog, txhua lub voj voog raug kuaj xyuas corrosion 5. Tom qab kev sim, tshem tawm cov qauv thiab ntxuav nws nrog dej huv, thiab muab tso rau hauv chav sov li 2 teev kom paub meej tias tus qauv 6. POGO PIN executes 1 voj voog, tooj liab ncej executes 3 cycles (plating txheej yog ntau tshaj 10 mais)	1. 镀层应无腐蚀, 脱落, 起泡等现象. 1. Cov txheej yuav tsum tsis muaj corrosion, tev, blistering, thiab lwm yam.	5pcs ib	试产阶段验证 Validation thaum lub sij hawm sim ntau lawm
9		pogo pin/铜柱 Copper pillar	人工汗液（不适用镀镍品）	耐汗测试: 1. 用浸泡汗液（酸性PH=4}.7/碱性PH=9.5）后的白色棉布（浸透）贴在产品表面上并用 2. 恒温箱恒温箱 55 Degree ± 2/59 feem pua Rh ± 35 依镀层存储试验长度长度), koj 出去除的和和汗液结晶体和结晶体结晶体结晶体干净结晶体干净干净干净干净干净干净干净干净干净干净干净干净干净干净干净干净干净干净干净干净干净.检产品外观. 备注: 1.无纺布侵透1分钟（提起布不能有滴水现象）,如无侵透,可适当延长侵蚀时间; 2.无尘布对折, 将产品放在对折的无尘布内,（无尘布尺寸大于10cm以上）	表面镀层应无腐蚀, 无氧化, 无脱落, 无起泡.Cov txheej txheej saum npoo yuav tsum tsis muaj corrosion, oxidation, shedding, thiab blistering.	5pcs ib	试产阶段验证 Validation thaum lub sij hawm sim ntau lawm
10	kev sim neej 寿命测试	pog pin	弹针按压寿命 Lub neej ntawm koob caij nplooj ntoos hlav	室内常温条件: 10-35 degree / 20 feem pua ~ 80 feem pua RH 1.把样品固定在怕打测试机上 2.Nyob rau hauv 1200 ± 100cycles 3.外观目视检查及依照产品规格书之检测项目检测 4.记录数据 Sab hauv qhov kub thiab txias: 10-35 degree / 20 feem pua ~ 80 feem pua RH 1. Kho cov qauv ntawm lub tshuab kuaj 2. Tshwj tsis yog muaj cov kev cai tshwj xeeb, qhov nrawm nrawm yuav tsum tsis pub tshaj 1200 ± 100 cycles ib teev. 3. Kev tshuaj xyuas qhov muag pom thiab tshuaj xyuas cov khoom tshuaj xyuas raws li cov khoom tshwj xeeb 4. Sau cov ntaub ntawv	1.正常寿命10000次后弹力测试符合规格的公差要求, 2. 特殊客户的寿命次数依客户为准 1. Kev ntsuam xyuas elasticity ua tau raws li qhov yuav tsum tau ua siab ntev ntawm cov lus qhia tom qab 10, 000 lub sijhawm ntawm lub neej ib txwm muaj. 2. Tus naj npawb ntawm lub neej ntawm cov neeg siv khoom tshwj xeeb yog nyob ntawm tus neeg siv khoom	5pcs ib	试产阶段验证 Validation thaum lub sij hawm sim ntau lawm
11	Kev kuaj tam sim no 电流负荷测试	pog pin	电流负荷测试 Tam sim no load test	测试前确认客户整机的电流峰值,作为测试输出电流 1.调节输出电压值与规格对应（适用范围电压0-30V） 2.启动下压装置,调节预压行程值 3.设定输出电流值（适用范围电流0-20A）,并启动测试 4.持续测试2H Ua ntej qhov kev xeem, paub meej tias tus nqi siab tshaj tam sim no ntawm tus neeg siv khoom lub tshuab tag nrho raws li qhov ntsuas qhov ntsuas tam sim no 1. Kho qhov tso zis voltage tus nqi kom haum rau cov specifications (muaj feem xyuam voltage 0-30V) 2. Pib lub tshuab nias thiab kho tus nqi preload stroke 3. Teeb tsa tus nqi tam sim no (muaj feem cuam tshuam tam sim no 0-20A), thiab pib qhov kev xeem 4. Kev sim tsis tu ncua 2H	1.确认不可烧毁,不可起电弧（一旦发生立即停止试验） 2.复测弹力与阻抗是否符合规格书设定公差 3. 必要时需监测 POGO PIN本体温升数据（体积大的顶针可以执行）, 温升的值不可高出试可以执行）, 温升的值不可高出试可以执行，温升的值不可高出试验玢烎kuaj tam sim ntawd) 2. Rov ntsuam xyuas seb qhov elasticity thiab impedance ua tau raws li qhov kam rau ua nyob rau hauv specification 3. Yog tias tsim nyog, cov ntaub ntawv ntsuas kub ntawm POGO PIN lub cev yuav tsum tau saib xyuas (qhov loj thimble tuaj yeem ua tiav), thiab qhov ntsuas kub tsis tuaj yeem siab dua 50 feem pua ntawm qhov ntsuas kub ib puag ncig.	5 Pcs	试产阶段验证
12	Electrolytic corrosion kuj 电解腐蚀	pogo pin/铜柱 (镀铑釕专用)	电解测试 (正负极短路模式) Electrolysis test (zoo thiab tsis zoo short-circuit mode)	1.在量杯中倒入汗液4.7PH约50ml, 2.正负极各固定一个产品, 浸入汗液约 1mm位置, 固定正负极间距1cm, 3. DC5V, 30mA, （需配负载电阻、汗液阻值约100） 4.在汗液中通电每30秒/确认一次,电解次数依镀层决定.1. Ncuav hws 4.7PH txog 50ml rau hauv lub khob ntsuas, 2. Kho cov khoom rau txhua qhov zoo thiab tsis zoo electrodes, muab tso rau hauv hws txog 1 hli, thiab kho qhov kev ncua deb ntawm qhov zoo thiab qhov tsis zoo electrodes los ntawm 1cm. 3. Voltage DC5V, tam sim no 30mA, (yuav tsum tau thauj khoom, tawm hws yog li 100 ohms) 4. Fais fab hauv hws txhua 30 vib nas this / lees paub ib zaug, tus naj npawb ntawm electrolysis nyob ntawm cov txheej plating.	需根据镀层结构和厚度决定电解次数, 最高标准电解30次, 镀层无腐电解次数, 最高标准电解30次, 镀层无腐牵蚀, 脱落, 脱标准电解 30 次, 镀层无腐牵蚀, 脱落. Cov txheej txheem siab tshaj plaws yog 30 electrolysis, thiab txheej txheej tsis muaj qhov tsis xws li corrosion, tev, thiab blistering.	5 Pcs	试产阶段验证 Validation thaum lub sij hawm sim ntau lawm
13	Ib puag ncig kub 环境温度	pogo pin/铜柱 Copper pillar	高温储存 High-temperature cia	85 degree ± 2degree 储存168H, 结束取出在室内环境下恢复2H再确认.Kub ntawm qhov kub ntawm 85 degree ± 2 degree rau 168 teev, tom qab noj nws tawm, rov qab mus rau qhov chaw sab hauv tsev rau 2 teev kom paub meej.	产品表面无起泡, 氧化, 变形, 起翘, 明显变色, 镀层脱落等异常; 轻微变色变色, oxidation deg, tsis muaj oxidation, deformation, deformation, deformation, deformation. ; me ntsis discoloration yog txais.	5pcs ib	试产阶段验证 Validation thaum lub sij hawm sim ntau lawm
14		pogo pin/铜柱 Copper pillar	低温储存 Tsawg-kub cia	在低温 -40 degree ± 2 degree 储存168H, 结束取出在室内环境下恢复2H再确认.Khaws ntawm qhov kub tsawg ntawm -40 degree ± 2 degree rau 168 teev, rov qab nws mus rau 2 teev nyob rau hauv ib puag ncig sab hauv tsev thiab rov lees paub.	产品表面无起泡, 氧化, 变形, 起翘, 明显变色, 镀层脱落等异常; 轻微变色变色, oxidation deg, tsis muaj oxidation, deformation, deformation, deformation, deformation. ; me ntsis discoloration yog txais.	5pcs ib	试产阶段验证 Validation thaum lub sij hawm sim ntau lawm
15		pogo pin/铜柱 Copper pillar	高低温湿热循环 High thiab low temperature damp heat cycle	60 degree ± 2degree/ 95% RH ± 3% : 12H, 转低温-30 degree: 12H, 升温速率3 degree / 1Min, 降温速率1 degree / 1Min, 试验箱内放置（7温速率1）环境下恢复2H再确认. Ua ntej, kub thiab av noo siab 60 degree ± 2 degree / 95 feem pua RH ± 3 feem pua: 12H, tig mus rau qis kub -30 degree: 12H, cua sov tus nqi 3 degree / 1Min, txias npaum li cas 1 degree / 1Min, tso nyob rau hauv lub thawv xeem (7 cycles) 168H, xaus qhov kev tshem tawm thiab rov qab mus rau 2H nyob rau hauv ib puag ncig sab hauv tsev kom paub meej.	产品表面无起泡, 氧化, 变形, 起翘, 明显变色, 镀层脱落等异常; 轻微变色变色, oxidation deg, tsis muaj oxidation, deformation, deformation, deformation, deformation. ; me ntsis discoloration yog txais.	5pcs ib	试产阶段验证 Validation thaum lub sij hawm sim ntau lawm



	盐雾等级附表 Ntsev tshuaj tsuag qib sij hawm
	10 Nqe Lus Nug: 无缺陷面积, 外观评级A, 试样表面外观无变化; Qib 10: Tsis muaj qhov tsis xws luag, qhov zoo li qhov ntsuas A, tsis muaj qhov hloov pauv ntawm cov qauv ntawm qhov chaw;
	9 级: 缺陷面积占比不超过0.1 feem pua ,外观评级B,试样表面有轻微到中度的变色; Qib 9: Cov cheeb tsam tsis xws luag suav tsis pub ntau tshaj 0.1 feem pua, qhov kev ntsuam xyuas zoo li B, thiab cov qauv saum npoo muaj xim me ntsis mus rau nruab nrab;
	8 级: 缺陷面积占比介于0.1 feem pua -0.25 feem pua ,外观评级C, 试样表面严重变色或有澮轚 Qib 8: Cov cheeb tsam tsis raug suav nrog ntawm 0.1 feem pua thiab 0.25 feem pua , thiab qhov kev ntsuam xyuas zoo li yog C. Qhov saum npoo ntawm cov qauv yog cov xim tsis zoo los yog muaj corrosion me ntsis;
	7 级: 缺陷面积占比0.25 feem pua -0.5 feem pua ,外观评级D,试样表面严重的失光火出现级轚 Theem 7: Qhov chaw tsis xws luag suav rau 0.25 feem pua rau 0.5 feem pua , thiab qhov kev ntsuam xyuas zoo li D. Qhov poob loj ntawm lub teeb ntawm cov qauv qhia pom cov khoom siv corrosion me ntsis;
	6 级: 缺陷面积占比0.5 feem pua -1.0 feem pua , 外观评级E, 试样表面严重的失光, 或在诸部上山层的腐蚀产物或点蚀.Qib 6: Qhov chaw tsis xws luag suav rau 0.5 feem pua rau 1.0 feem pua , qhov kev ntsuam xyuas zoo li E, qhov chaw ntawm tus qauv poob qis, lossis muaj ib txheej nyias ntawm cov khoom siv corrosion los yog pitting ntawm ib feem ntawm cov qauv
	5 Nqe Lus Nug: 缺陷面积占比1.0 feem pua -2.5 feem pua , 外观评级F, 试样表面有腐蚀产物或点蚀, 七幡七其; Qib 5: Cov khoom tsis raug suav nrog 1.0 feem pua rau 2.5 feem pua , qhov zoo li ntsuas F, muaj cov khoom siv corrosion los yog pitting corrosion ntawm cov qauv, thiab ib qho ntawm lawv tau faib rau tag nrho cov qauv ntawm cov qauv;
	4级:缺陷面积占比2.5 feem pua -5 feem pua ,外观评级G,试样表面上有厚的腐蚀产物层或点蚀; Qib 4: Cov cheeb tsam tsis raug suav nrog 2.5 feem pua rau 5 feem pua , qhov kev ntsuam xyuas pom yog G, thiab muaj cov khoom tuab tuab los yog pitting ntawm cov qauv;
	3 级: 缺陷面积占比5 feem pua -10 feem pua ,外观评级H,试样表面上有非常厚的腐蚀产物层或点蚀, Qib 3: Cov cheeb tsam tsis raug suav nrog 5 feem pua rau 10 feem pua, qhov kev ntsuam xyuas pom yog H, muaj cov khoom siv tuab heev los yog pitting corrosion ntawm cov qauv, thiab muaj qhov sib sib zog nqus pitting corrosion;
	2级:缺陷面积占比10 feem pua -25 feem pua ,外观评级I,试样出现了基体金属腐蚀的现象; Theem 2: Qhov chaw tsis xws luag suav txog 10 feem pua mus rau 25 feem pua , cov tsos yog ntsuas I, thiab cov qauv muaj corrosion ntawm lub hauv paus hlau;
	1 级: 缺陷面积占比25 feem pua -50 feem pua , 属严重腐蚀现象.Level 1: Qhov chaw tsis xws luag suav txog 25 feem pua rau 50 feem pua, uas yog qhov tshwm sim corrosion loj heev.